Solid-state batteries replace the liquid electrolyte with a solid one, opening the way to higher energy density with a safer chemistry profile. ZERA POWER’s solid-state programme focuses on thin, custom pouch cells for weight- and space-critical products, where every gram and millimetre counts. Cells are developed as samples and pilot projects, so your design can be proven early before committing to larger volumes.

Key Specifications
| Specification | Range / Option |
|---|---|
| Energy Density | Up to 400Wh/kg |
| Nominal Voltage | ~3.7V class |
| Capacity | Custom per project |
| Electrolyte | Safer solid electrolyte (reduced leakage / thermal risk) |
| Operating Temperature | Wide -20°C to 60°C target |
| Form Factor | Thin pouch, custom sizes |
| Status | Samples & pilot projects |
| Certifications | Supported per project: UN38.3 / IEC62133 / MSDS / CE / RoHS |
Cell & Customization Options
- Voltage: cell and pack layouts matched to your device voltage
- Capacity: custom per project, sized to your runtime target
- Discharge rate: specified per application, from portable loads to higher-power uses
- Size: thin pouch formats in custom lengths, widths and thicknesses
- Connector: custom leads and connectors to suit your device
- BMS: protection and balancing options selected for solid-state cell behaviour
Typical Applications
Why ZERA POWER
- Experienced engineers from top cell factories, working at the edge of cell technology
- Deep application know-how that helps you avoid costly risks and redesigns
- Safety and reliability first, with a solid electrolyte that reduces leakage and thermal risk
- Flexible pilot production, from samples to pilot runs
Frequently Asked Questions
What is the production status of your solid-state batteries?
Solid-state cells are currently offered as samples and pilot projects rather than large-scale mass production. That lets you validate performance in your device while the technology and supply chain mature.
How does the sample process work?
Share your voltage, capacity, size limits and application. We confirm a feasible cell and pack design, produce samples for your testing, and iterate on the results before any pilot run.
Which applications benefit most?
Weight- and space-critical products benefit most: drones, wearables, portable devices and light two-wheelers, where higher energy density and a safer chemistry profile add the most value.
Can a solid-state cell retrofit into an existing design?
Sometimes, if the voltage, size and connector can be matched. Send your current pack’s dimensions and electrical requirements and we will assess whether a drop-in or adapted design is feasible.