No catalogue pack fits every product — that is why ZERA POWER starts from your device, not from a shelf. Tell us your voltage, capacity and application and we design and build a custom battery pack to fit your product exactly, from cell selection and BMS to enclosure, harness and certification support. Whether you need one prototype or a full production run, the pack is engineered, simulated and tested for your real working conditions.
Key Specifications
| Specification | Range / Option |
|---|---|
| Chemistries | Li-ion / Li-Po / LiFePO4 |
| Voltage | 3.7V–72V |
| Capacity | 1Ah–100Ah+ class |
| BMS / PCM | Custom: charge/discharge protection, balancing, communication CAN / UART options |
| Enclosure | Plastic / metal / shrink, custom |
| Connectors & Harness | Custom |
| Applications | Motorcycle / jump starter / ESS / two-wheelers |
| Certifications | Supported per project: UN38.3 / IEC62133 / MSDS / CE / RoHS |
Cell & Customization Options
- Voltage: 3.7V–72V, with series/parallel layouts to match your system
- Capacity: 1Ah–100Ah+ class, sized to your runtime and size limits
- Discharge rate: matched to your peak and continuous load, across chemistries
- Size: enclosure and cell layout shaped to your product
- Connector: custom connectors and harnesses, including waterproof options where needed
- BMS: custom BMS/PCM with protection, balancing and CAN/UART communication options
Typical Applications
Why ZERA POWER
- Experienced engineers from top cell factories, focused on custom design
- Deep application know-how that helps you avoid costly risks and redesigns
- Safety and reliability first, with protection and testing matched to your use case
- Flexible auto + semi-auto production, from samples to mass runs, with 24/7 online support
Frequently Asked Questions
What are the design process steps?
Deep Requirement Discovery, Design Proposal & Preliminary Spec, Prototype Samples, Customer Testing & Iteration, Pilot Run, Mass Production + Certification, then Delivery & Ongoing Support. You review and approve the design at each key step.
What BMS options are available?
Custom BMS/PCM options cover charge and discharge protection, cell balancing and communication, including CAN and UART options where your system needs them. We select the BMS after reviewing your load, charging and monitoring requirements.
Do you support certification?
Yes. We support certification per project, such as UN38.3, IEC62133, MSDS, CE and RoHS, and advise which reports your market and transport route require.
What are the lead times?
Lead time depends on design complexity, sample iterations and certification needs, so we confirm a schedule with your proposal rather than quoting a fixed number here. Prototype samples come first, followed by a pilot run before mass production.